Turnkey Installation & Commissioning Services
Complete OEM installation, integration, and commissioning for heavy-duty industrial systems — ensuring operational readiness, safety, and peak performance from day one.
Bridging Engineering to Operations
As a heavy-industry EPC and OEM specialist, EPCE delivers robust installation and commissioning services for material handling systems, fixed and mobile conveyors, and process equipment. From mechanical assembly to power-up, we ensure your systems are built and started up right.
Our expert teams conduct detailed inspections, pre-operational verifications (POV), and performance validation, ensuring every component functions as per design before handover.
Systems Installed & Commissioned
Years Industrial EPC Experience
HSE & QA/QC Compliance
OEM Installation, POV & Commissioning Services
Full-scope execution of installation and commissioning tasks tailored to complex industrial systems, conveyors, and heavy-duty equipment.
Mechanical Systems
Installation and commissioning of heavy mechanical equipment, including bulk conveyors, crushers, feeders, and transfer stations.
- Alignment & torque verification
- Drive assembly & testing
- Belt tracking and tensioning
- Dynamic load testing
Electrical Systems
Complete electrical installation verification, from MCCs to field cabling and instrumentation, ensuring power integrity and system safety.
- Power distribution & cable routing checks
- Grounding and insulation resistance testing
- Starter & VFD configuration
- Motor rotation and protection relay validation
Instrumentation & Controls
Control panel integration, sensor calibration, and PLC commissioning for automated material handling systems.
- Loop checks and I/O mapping
- PLC and HMI validation
- Safety system logic verification
- Alarm and interlock testing
Process Systems
Commissioning of integrated material handling and process systems aligned with production throughput, redundancy, and safety requirements.
- Flow path verification and P&ID alignment
- Functional testing under process load
- Throughput optimization
- Control logic and alarm verification
Integrated System Testing
Final system-level testing to verify seamless interaction between mechanical, electrical, and control subsystems — essential for safe and continuous operations.
- Sequential control validation
- Interlock testing and failure simulations
- Simulation under real operating conditions
- System stress and endurance testing
Operator Training
OEM-level training for plant teams to handle installation handover, system operation, and first-line troubleshooting for installed heavy-duty systems.
- Commissioned system walkthrough
- Operator console and control HMI training
- Routine checks and alarm response
- Custom training manuals & documentation
Our Commissioning Approach
A systematic methodology ensuring thorough validation and smooth transition to operations
Pre-Commissioning Planning
Development of detailed plans, checklists, and acceptance criteria aligned with project specs and OEM procedures.
- Review of design and vendor documentation
- Pre-Operational Verification (POV) strategy
- Work packs for mechanical and electrical scopes
Static Testing & Inspection
Verification of installation quality, equipment readiness, and field checks for completion.
- Torque, alignment & drive inspection
- Insulation resistance & continuity testing
- Punch list resolution
Subsystem Functional Testing
Dry run and control logic testing for conveyors, feeders, motors, sensors, and HMI/PLC systems.
- Drive solo runs and motor direction tests
- PLC I/O and control logic testing
- Conveyor start/stop/interlock validation
Operational Performance Testing
Full system test with material load (if applicable) to validate throughput, sequencing, and operational KPIs.
- Endurance testing and real-time fault simulation
- Control system tuning and alarm validation
- Client acceptance testing (FAT/SAT)